20KHz 4000W Semi Automatic Ultrasonic Welding Machines Used for Wire Harness

Price in reward points: 9000
  • Brand: XW
  • Product Code: CN230814354063
  • Availability: 500
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Professional Ultrasonic Metal Spot Welding Machine
Ultrasonic Metal Spot Welding is a well-developed and established production method for joining non-ferrous metals.Especially in the automobile industry, this reliable and trend-setting technology has been used in the production of wire harnesses for decades now. Ultrasonic metal welding is a cold, friction welding process, i.e. no liquid-melt phase occurs. The parts being joined are rubbed together at their contact surfaces under slight pressure.
Compared with resistance welding, this process offers numerous advantages. Besides the excellent electrical properties of the joint and the extremely low energy consumption, this method is particularly characterized by comprehensive process control and process data management.
There are different models of ultrasonic metal spot welding machines:
Please check table below for the difference of the machines.
20KHz 6000W~8000W High Power Ultrasonic Metal Spot Welding Machine
 
20KHz 3000W~4000W Ultrasonic Metal Spot Welding Machine
 
40KHz 1000W Ultrasonic Metal Spot Welding Machine
 

No
Item
XW-M2030
XW-M2040
XW-M2060
XW-M2080
XW-M4010
1
Frequency
20KHz
2
 
 
40KHz
2
Source Voltage
AC110V/220V±10%V 50/60±10%Hz
Y: 500mm; Z: 350mm
 
 
 
3
Power
3000W
4000W
6000W
8000W
1000W
4
Operation interface
4.3 Inch / 7 Inch Touch Screen
 
 
 
 
5
Welding Size
can also customized according requirement
300 pcs (18650)
 
 
 
6
Pneumatic Pressure
0-0.6Mpa
 
 
 
 
7
Control Model
Time / Energy
 
 
 
 
8
Generator Type
Digital automatic frequency tracking, generator can be adjusted the output amplitude from 5% to 100%
 
 
 
 
9
Machine Size(mm)
500*200*400
550*280*450
600*280*500
600*300*550
400*180*400
10
Controller Size(mm)
400*350*140
300kg
 
 
 
11
Weight
50kg
60kg
85kg
90kg
30kg
12
Warranty
One year warranty with lifetime support
 
 
 
 

Advantages

*High-quality ultrasonic transducer, strong power, good stability.
*Good conductivity and resistivity very low or almost near to zero.
*Oxidation or plating metal can be welded.
*Short weld time, no need additional flux, gas, solder.
*No welding sparks, environment protection and safety.
*Without the need for frequent replacement of amplifier due to stepless adjustment of the amplitude.
*Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.
*Welding material does not melt non-fragile metal properties.
*Good conductivity and resistivity very low or almost zerot.
*Pairs of welding metal surfaces that require low, oxidation or plating can be welded.
 
 
User Interface
*4.3&7 inch touch screen
*English language
*Flexible parameter and programming
*Digital automatic frequency tracking
*More control Model
*Suitable for various welding applications
 
 
 
 
 
 
 
 
 
Cylinder
*High precision cylinder
*Stable and reliable
*Ensure high welding quality
 
 
 
 
 
 
Welding Horn
*High performance die steel
*Durable and stable performance
*Support various non-standard customization
 
 
 
 
 
 
 
Guide Rail
* High precision guide
* Double guide rail
* Stable and reliable

Ultrasonic Metal Welding Application
* Multi-layer positive and negative electrode welding for dynamic power battery
* Li-ion battery and polymer battery: Copper foil welds nickel sheet; Aluminum foil welds aluminum sheet; Aluminum foil welds;
Nickle sheet.
* Auto splice welding, Formation of electric wire end, Welding for electric wires; Multiple electric wires bond welding.
* Electric wire and cable welding, terminal , connector , electric parts welding .
* Solar panel battery, flat solar plate , copper and aluminum plate joints.
* Solenoid switch, fuseless switch: big currency joint point welding and dissimilar metal welding.
* Refrigerator and air conditioner copper tube sealing. Vacuum parts of copper tube and aluminum tube sealing.
Air pressure0.4-0.6MPa
Applicable IndustriesMachinery Repair Shops;Manufacturing Plant
Brand NameXW
ConditionNew
Core ComponentsUltrasonic
Dimensions500*180*400mm
Frequency20KHZ
Generator TypeDigital automatic frequency tracking
Key Selling PointsHigh-accuracy
Machine TypeWelding Positioner
Machinery Test ReportProvided
Marketing TypeNew Product 2020
Max welding travel30mm
Operation interface4.3 inch/7 inch Touch screen
Place of OriginGuangdong;China
Power4000W
Rated Capacity4KVA
Showroom LocationPhilippines;India;Russia;Romania;Uzbekistan
UsageMetal welding
Video outgoing-inspectionProvided
Voltage110 220
Warranty1 Year;One year warranty with lifetime support
Warranty of core components1 Year
Weight (KG)60
Welding materialAL+NI/CU+NI/AL+AL etc.
Welding time0.01-9.99 Sec

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Tags: 20KHz 4000W Semi Automatic Ultrasonic Welding Machines, Used for Wire Harness